Ultra Clean Filling Machines Rinser Filler Cappers Machine

• Type: Gravity Filling Machine
• Automatic Grade: Automatic
• Material Type: Juice
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Rotor
• Model NO.: CGF
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Processing Type: Juice Filling Bottling Equipment
• Filling Range: 330ml-2000ml
• Bottle Type: Round/Square Bottle
• Controll Manner: PLC and Touch Screen
• Filling Temperature: Room Temperature
• Air Consumption: 5 Bar
• Washing Pressure: 2-3 Bar
• Transport Package: Sea Worthy Package
• Specification: Customize
• Trademark: QC
• Origin: Jiangsu, China
• HS Code: 8422301090
• Production Capacity: 15 Sets/Month

Product Description

Ultra Clean Filling Machines Rinser Filler Cappers Machine

General information

We supply Ultra Clean Filling Machines Rinser/Filler/cappers for filling of delicate products such as:

fresh pasteurised milk
fruit juices
cold filled mayonnaise
tomato ketchup
salad creams
pharmaceutical products
We have developed a filling valve without gaskets.

The absence of gaps and internal valves simplify the cleaning process. The machines can be built with traditional bottle transfer methods or Neck Handling for PET bottles.

What is the process for Ultra Clean Filling?

Chemical sterilisation of the bottles
Bottle sterile rinsing using Auxonia and combined with sterile water rinsing of the Auxonia
Ultra Clean Sterile filling (non-contact valves), either by flow meters or by weight cells.
UV ray + chemical sterilisation of the caps + washing with sterile water before capping in clean room. The bottle closures or caps can be sterilised with steam in the chute or by an Auxonia spray.
Over pressure in the filling machine with sterile filtered air is vital to ensure harmful bacteria are filtered out of the air inside the filler. Air is first filtered via an HEPA filter and pumped at a light pressure inside the filter which is enclosed in a full shell where air is filtered. The overpressure ensures that no contaminated air is let in to the filling machine during normal production.
Ultra Clean Filling is a process concept involving the combination of various technologies rather than a single "quick Fix" technical item. The process involves also an "environment" element, that is, it requires a production attitude to clean filling processes in the staff of the factory.





Technical Specifications
 

Complete solution of water production line 2000BPH - 24000BPH				PH≥4.6 Drinking water
Mineral	Shape	Filling volume	Filling level (mm)	Neck type
PET bottle	Round or square bottle	100-2000ml	Distance from bottle neck	Basing on the real sample
Bottle type	Diameter ≤ 105mm; height ≤ 335mm
	Changeovers will be needed if having different bottle; Regarding the bottle in square shape, the bottle separating system will be needed;
Labeling manner		Packing system		Palletizing system
		Package	Format
Hot glue OPP PVC shrink label Full label / Half label Manual type / Auto type		Manual Film shrinker Wrap around Packer Robert packing Machine	1*2 2*3 3*4 4*6 3*5	Manual Low position gantry Palletizer Robert Palletizer High position gantry Palletizer Single arm palletizer Manual palletizer
Working environment		Temperature: 10-40 degrees Celsius; Humidity: No dew
Power supply		380V 3phase 50HZ / Customize

Electric configurations
 

Item	Parts Name	Brand	Brand
1	PLC	SIEMENS	Germany
2	Inverter
3	Touch Screen
4	Switch
5	Contactor
6	Relayer
7	Solenoid Valve	AIRTAC	Taiwan
8	Drive motor	FEITUO	Swiss
9	Reducer	CNP	China
10	Water Pump	SKF	China
11	Main Bearing	AUTONICS	Sweden
12	Sensor	AIRTAC	Korea
13	Air component	ABB	Taiwan

Machine layout for ref



Packing Machines



1, We will help to pack the machines with standard export wooden case package or the wooden pallet;
2, We will help to order the containers from the shipping forwarder;
3, We will help to load the containers;
4, We will deliver containers to loading port;
5, We will send all the shipping documents to client;

Complete Production Line

1, Water treatment system: RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Water storage tanks.





2, Juice processing system: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing machine, Homogenizer, Beverage drink pumps, CIP cleaning system



3, Juice filling system: Monoblock washing-filling-capping machine, Cap washing tunnel, Cap elevator, Cap worter



4, Bottled juice pasteurizer: Bottle inverse machine, Bottled juice sterilizing tunnel



5, Final packing system: Shrink wrapping machine



6, PET bottle blowing system: Automatic PET bottle blowing machine, Preform unscrambler and elevator, Auxiliary machines




Cooperation couriers and well-known parts





Our Service

The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
 
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.

After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.